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Flow, thermal, and vibration analysis using three dimensional finite element analysis for a flux reversalgenerator

B. VIDHYA,K. N. SRINIVAS

《能源前沿（英文）》 2016年第10卷第4期页码 424-440 doi: 10.1007/s11708-016-0423-9

摘要： This paper presents the simulation of major mechanical properties of a flux reversal generator (FRG) viz., computational fluid dynamic (CFD), thermal, and vibration. A three-dimensional finite element analysis (FEA) based CFD technique for finding the spread of pressure and air velocity in air regions of the FRG is described. The results of CFD are mainly obtained to fine tune the thermal analysis. Thus, in this focus, a flow analysis assisted thermal analysis is presented to predict the steady state temperature distribution inside FRG. The heat transfer coefficient of all the heat producing inner walls of the machine are evaluated from CFD analysis, which forms the main factor for the prediction of accurate heat distribution. The vibration analysis is illustrated. Major vibration sources such as mechanical, magnetic and applied loads are covered elaborately which consists of a 3D modal analysis to find the natural frequency of FRG, a 3D static stress analysis to predict the deformation of the stator, rotor and shaft for different speeds, and an unbalanced rotor harmonic analysis to find eccentricity of rotor to make sure that the vibration of the rotor is within the acceptable limits. Harmonic analysis such as sine sweep analysis to identify the range of speeds causing high vibrations and steady state vibration at a mode frequency of 1500 Hz is presented. The vibration analysis investigates the vibration of the FRG as a whole, which forms the contribution of this paper in the FRG literature.

关键词： flux reversal generator air velocity computation fluid dynamics thermal analysis vibration analysis finite element analysis

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Time reversal method for guided wave inspection in pipes

DENG Fei, WU Bin, HE Cunfu

《机械工程前沿（英文）》 2008年第3卷第3期页码 251-260 doi: 10.1007/s11465-008-0050-1

摘要： The application of the time reversal method in pipe-like structures based on finite element method (FEM) is investigated. A steel pipe model measuring 70 mm × 3.5 mm is used to analyze the reflection coefficient of the (0,2) mode with the time reversal process. Simulation results show that the time reversal array method is beneficial to the improvement of the signal-to-noise ratio of a guided wave inspection system. As the intercepting window is widened, more energy is included in re-emitted signals, which leads to a large reflection coefficient of the (0,2) mode. In parallel, a circumferential locating method based on the time reversal method is described. The time reversal process used for guided wave inspection leads to the temporal and spatial focusing. When the time reversal signals are re-emitted, the angular profile obtained at the axial location of the defect can be used to determine the circumferential location of the defect. Except for a pipe with one defect, the circumferential locating method has been verified on another pipe model with two defects. Meanwhile, the elements number of the time reversal array has been discussed for enhancing the discrimination of the defect circumferential location.

关键词： reversal process beneficial circumferential location energy number

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TiO supported IrO for anode reversal tolerance in proton exchange membrane fuel cell

《能源前沿（英文）》 2022年第16卷第5期页码 852-861 doi: 10.1007/s11708-021-0811-7

摘要： Fuel starvation can occur and cause damage to the cell when proton exchange membrane fuel cells operate under complex working conditions. In this case, carbon corrosion occurs. Oxygen evolution reaction (OER) catalysts can alleviate carbon corrosion by introducing water electrolysis at a lower potential at the anode in fuel shortage. The mixture of hydrogen oxidation reaction (HOR) and unsupported OER catalyst not only reduces the electrolysis efficiency, but also influences the initial performance of the fuel cell. Herein, Ti₄O₇ supported IrO_x is synthesized by utilizing the surfactant-assistant method and serves as reversal tolerant components in the anode. When the cell reverse time is less than 100 min, the cell voltage of the MEA added with IrO_x/Ti₄O₇ has almost no attenuation. Besides, the MEA has a longer reversal time (530 min) than IrO_x (75 min), showing an excellent reversal tolerance. The results of electron microscopy spectroscopy show that IrO_x particles have a good dispersity on the surface of Ti₄O₇ and IrO_x/Ti₄O₇ particles are uniformly dispersed on the anode catalytic layer. After the stability test, the Ti₄O₇ support has little decay, demonstrating a high electrochemical stability. IrO_x/Ti₄O₇ with a high dispersity has a great potential to the application on the reversal tolerance anode of the fuel cell.

关键词： proton exchange membrane fuel cell (PEMFC) fuel starvation cell reverse reversal tolerance anode oxygen evolution reaction

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High heat flux thermal management through liquid metal driven with electromagnetic induction pump

《能源前沿（英文）》 2022年第16卷第3期页码 460-470 doi: 10.1007/s11708-022-0825-9

摘要： In this paper, a novel liquid metal-based minichannel heat dissipation method was developed for cooling electric devices with high heat flux. A high-performance electromagnetic induction pump driven by rotating permanent magnets is designed to achieve a pressure head of 160 kPa and a flow rate of 3.24 L/min, which could enable the liquid metal to remove the waste heat quickly. The liquid metal-based minichannel thermal management system was established and tested experimentally to investigate the pumping capacity and cooling performance. The results show that the liquid metal cooling system can dissipate heat flux up to 242 W/cm² with keeping the temperature rise of the heat source below 50°C. It could remarkably enhance the cooling performance by increasing the rotating speed of permanent magnets. Moreover, thermal contact resistance has a critical importance for the heat dissipation capacity. The liquid metal thermal grease is introduced to efficiently reduce the thermal contact resistance (a decrease of about 7.77 × 10⁻³ °C/W). This paper provides a powerful cooling strategy for thermal management of electric devices with large heat power and high heat flux.

关键词： high heat flux liquid metal electromagnetic pump minichannel heat sink thermal interface material

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Observation of bioturbation and hyporheic flux in streambeds

Jinxi SONG, Xunhong CHEN, Cheng CHENG,

《环境科学与工程前沿（英文）》 2010年第4卷第3期页码 340-348 doi: 10.1007/s11783-010-0233-y

摘要： In the Elkhorn River, burrows, tubes, and sediment mounds created by invertebrate bioturbation were observed in the exposed streambed and commonly concentrated on the fine-sediment patches, which consist of silt, clay, and organic matter. These invertebrate activities could loosen the thin layer of clogging sediments and result in an increase of pore size in the sediments, leading to greater vertical hydraulic conductivity of the streambed (). The measurements of the vertical hydraulic gradient across the submerged streambed show that vertical flux in the hyporheic zone can alter directions (upward versus downward) for two locations only a few meters apart. In situ permeameter tests show that streambed in the upper sediment layer is much higher than that in the lower sediment layer, and the calculated in the submerged streambed is consistently greater than that in the clogged sediments around the shorelines of the sand bars. Moreover, a phenomenon of gas bubble release at the water-sediment interface from the subsurface sediments was observed in the groundwater seepage zone where flow velocity is extremely small. The bursting of gas bubbles can potentially break the thin clogging layer of sediments and enhance the vertical hydraulic conductivity of the streambed.

关键词： invertebrate bioturbation clogging hyporheic exchange streambed the Elkhorn River

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Application of cold spraying for flux-free brazing of aluminium alloy 6060

Kirsten BOBZIN, Lidong ZHAO, Thomas SCHLAEFER, Thomas WARDA,

《机械工程前沿（英文）》 2010年第5卷第3期页码 256-260 doi: 10.1007/s11465-010-0095-9

摘要： In the present study, samples of aluminium alloy 6060 were coated by cold spraying with a powder of brazing alloy Al12Si. The influence of the process gas temperature on particle velocities and coating build-up was investigated. The coated samples were heat-treated in air and under argon atmosphere to investigate the wetting behaviour of the deposited Al12Si and the diffusion processes between Al12Si coatings and substrates. Coated samples were brazed flux-free under argon atmosphere by an induction heating system. The microstructure of the coated, heat-treated, and brazed samples was investigated. The shear strength of the brazed joints was determined. The results show that the brazing alloy Al12Si could be very well deposited on the substrate by cold spraying. The particle velocity increased with increasing process temperature. Correspondingly, the thickness of Al12Si coatings increased with increasing process temperature. The heat treatments showed that a very good metallurgical bond between the Al12Si coatings and the substrate could be realized by the deposition using cold spraying. The coated samples could be well brazed without fluxes. The coating thickness and overlap width influenced the shear strength of the brazed joints. The highest shear strength of brazed joints amounts to 80 MPa.

关键词： aluminium alloy flux-free brazing cold spraying shear strength

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The effects of festivals and special events on city image design

LIU Yuan, CHEN Chong

《结构与土木工程前沿（英文）》 2007年第1卷第2期页码 255-259 doi: 10.1007/s11709-007-0032-0

摘要： City marketing provides a good vehicle to strengthen a city in competition. On the analysis of the important roles of events and city image in the context of city marketing, this paper suggests that holding festivals or special events is an effective approach to enhance city marketing. The positive impacts of festivals and special events, such as the identification of city image, the promotion of the transmission of city image, and the reversal of the negative image of the city, are discussed. The negative impacts of festivals and special events are also talked about. The unique image of the city could be identified by the City Mind Identity, the City Visual Identity and the City Behavior Identity concerned with festivals and special events.

关键词： Visual Identity reversal transmission marketing Behavior Identity

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Noise control technology for generator sets in enclosures

ZHANG Nailong, YANG Wentong, FEI Renyuan

《机械工程前沿（英文）》 2008年第3卷第4期页码 377-384 doi: 10.1007/s11465-008-0051-0

摘要： Currently, noise pollution is an environmental problem all over the world. The health and life of human beings are affected by loud noise from high power generator sets. To reduce such noise, a sound-attenuated enclosure is widely used for its high performance and convenient usage. By installing equipment in an enclosure, noise is controlled and prevented from radiating. In this paper, noise control techniques for enclosures are presented. Enclosure development trends are predicted.

关键词： equipment generator sound-attenuated enclosure convenient Enclosure development

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Preparation of reverse osmosis membrane with high permselectivity and anti-biofouling properties for desalination

《环境科学与工程前沿（英文）》 2022年第16卷第7期 doi: 10.1007/s11783-021-1497-0

摘要：

• Nanoparticle incorporation and anti-biofouling grafting were integrated.

关键词： Anti-biofouling grafting Nanoparticle incorporation Sterilization rates Water flux Water flux recovery

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Numerical simulation of the heat flux distribution in a solar cavity receiver

Yueshe WANG, Xunwei DONG, Jinjia WEI, Hui JIN

《能源前沿（英文）》 2011年第5卷第1期页码 98-103 doi: 10.1007/s11708-010-0019-8

摘要： In the solar tower power plant, the receiver is one of the main components of efficient concentrating solar collector systems. In the design of the receiver, the heat flux distribution in the cavity should be considered first. In this study, a numerical simulation using the Monte Carlo Method has been conducted on the heat flux distribution in the cavity receiver, which consists of six lateral faces and floor and roof planes, with an aperture of 2.0 m×2.0 m on the front face. The mathematics and physical models of a single solar ray’s launching, reflection, and absorption were proposed. By tracing every solar ray, the distribution of heat flux density in the cavity receiver was obtained. The numerical results show that the solar flux distribution on the absorbing panels is similar to that of CESA-I’s. When the reradiation from walls was considered, the detailed heat flux distributions were issued, in which 49.10% of the total incident energy was absorbed by the central panels, 47.02% by the side panels, and 3.88% was overflowed from the aperture. Regarding the peak heat flux, the value of up to 1196.406 kW/m was obtained in the center of absorbing panels. These results provide necessary data for the structure design of cavity receiver and the local thermal stress analysis for boiling and superheated panels.

关键词： solar cavity receiver Monte Carlo method heat flux distribution

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Heat transfer characteristics of high heat flux vapor chamber

Dongchuan MO, Shushen LU, Haoliang ZHENG, Chite CHIN,

《能源前沿（英文）》 2010年第4卷第2期页码 166-170 doi: 10.1007/s11708-009-0076-z

摘要： To meet the challenge of heat spreading in electronic products, highly efficient high heat flux heat transfer vapor chambers have been manufactured and their heat transfer characteristics have been studied by a fast test system. A solid copper block with the same shape as the vapor chamber is used to compare the performance of the vapor chamber. The result shows that, it will take about 5min to achieve a steady state in the fast test system. The heat transfer characteristics of the vapor chamber are more superior to those of the copper block. In this paper, total thermal resistance of the test system is used to evaluate the heat transfer characteristics of the vapor chamber, because it has already been used to consider both the spreading thermal resistance and the flatness of the vapor chamber.

关键词： high heat flux vapor chamber (VC) heat transfer characteristics fast test

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Performance prediction of switched reluctance generator with time average and small signal models

Jyoti KOUJALAGI, B. UMAMAHESWARI, R. ARUMUGAM

《能源前沿（英文）》 2013年第7卷第1期页码 56-68 doi: 10.1007/s11708-012-0216-8

摘要： This paper presents the complete mathematical model and predicts the performance of switched reluctance generator with time average and small signal models. The complete mathematical model is developed in three stages. First, a switching model is developed based on quasi-linear inductance profile. Next, based on the switching behaviour, a time average model is obtained to measure the difference between the excitation and generation time in each switching cycle. Finally, to track control voltage and current wave shapes, a small signal model is designed. The effectiveness of the complete multilevel model combining electrical machine, power converter, load and control with programming language is demonstrated through simulations. A PI controller is used for controlling the voltage of the generator. The results presented show that the controller exhibits accurate tracking control of load voltage under different operating conditions. This demonstrates that the proposed model is able to perform an accurate control of the generated output voltage even in transient situations. The simulation is performed to choose the control parameters and study the performance of switched reluctance generator prior to its actual implementation. Initial experimental results are presented using NI-Data acquisition card to control the output power according to load requirements.

关键词： generator reluctance switching model small signal model time average model

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Metabolic flux analysis on arachidonic acid fermentation

JIN Mingjie, HUANG He, ZHANG Kun, YAN Jie, GAO Zhen

《化学科学与工程前沿（英文）》 2007年第1卷第4期页码 421-426 doi: 10.1007/s11705-007-0077-6

摘要： The analysis of flux distributions in metabolic networks has become an important approach for understanding the fermentation characteristics of the process. A model of metabolic flux analysis of arachidonic acid (AA) synthesis in ME-1 was established and carbon flux distributions were estimated in different fermentation phases with different concentrations of N-source. During the exponential, decelerating and stationary phase, carbon fluxes to AA were 3.28%, 8.80% and 6.97%, respectively, with sufficient N-source broth based on the flux of glucose uptake, and those were increased to 3.95%, 19.21% and 39.29%, respectively, by regulating the shifts of carbon fluxes via fermentation with limited N-source broth and adding 0.05% NaNO at 96 h. Eventually AA yield was increased from 1.3 to 3.5 g · L. These results suggest a way to improve AA fermentation, that is, fermentation with limited N-source broth and adding low concentration N-source during the stationary phase.

关键词： AA different fermentation concentration N-source exponential metabolic

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A logic-based controller for the mitigation of ventilation air methane in a catalytic flow reversal reactor

Zhikai LI, Zhangfeng QIN, Yagang ZHANG, Zhiwei WU, Hui WANG, Shuna LI, Mei DONG, Weibin FAN, Jianguo WANG

《化学科学与工程前沿（英文）》 2013年第7卷第3期页码 347-356 doi: 10.1007/s11705-013-1347-0

摘要： The control system of a catalytic flow reversal reactor (CFRR) for the mitigation of ventilation air methane was investigated. A one-dimensional heterogeneous model with a logic-based controller was applied to simulate the CFRR. The simulation results indicated that the controller developed in this work performs well under normal conditions. Air dilution and auxiliary methane injection are effective to avoid the catalyst overheating and reaction extinction caused by prolonged rich and lean feed conditions, respectively. In contrast, the reactor is prone to lose control by adjusting the switching time solely. Air dilution exhibits the effects of two contradictory aspects on the operation of CFRR, i.e., cooling the bed and accumulating heat, though the former is in general more prominent. Lowering the reference temperature for flow reversal can decrease the bed temperature and benefit stable operation under rich methane feed condition.

关键词： ventilation air methane reverse flow reactor lean methane combustion logic-based controller mathematical modeling

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Influence of the filler materials on flux-free brazing of pure aluminium (1050)

Kirsten BOBZIN, Lidong ZHAO, Thomas SCHLAEFER, Thomas WARDA,

《机械工程前沿（英文）》 2010年第5卷第1期页码 47-51 doi: 10.1007/s11465-009-0079-9

摘要： In the present study, samples of pure aluminium (1050) were deposited by cold spraying with filler materials such as Al12Si, Al7Si, Al12Si-4%Cu, and the Al-Si-based filler material A, which was especially developed for flux-free brazing by the Surface Engineering Institute. Besides, pure Si powder was also sprayed. The coated samples were heat-treated under different conditions and were brazed under an argon atmosphere without fluxes or with the flux Nokolok by an induction heating system. The shear strength of the brazed joints was determined. The results show that the filler materials could be well deposited by cold spraying. A thin layer of brittle Si could also form due to the strong deformation of the substrate surface. The heat treatments showed that a very good metallurgical bond between the filler materials and the substrate could be realized by the deposition by cold spraying. The Al7Si deposited samples could not be brazed without fluxes under the given conditions. The samples deposited with other filler materials could be brazed without fluxes. The in-situ diffusion process made it possible to braze the Si-deposited samples at 580°C. The joints of the samples deposited with the filler material showed the highest shear strength of 41 MPa, whereas the values of the Al12Si and Si deposited samples were less than 20 MPa. The employment of the flux Nikolok significantly increased the shear strength of the Al12Si deposited samples to more than 53 MPa.

关键词： aluminium flux-free brazing cold spraying shear strength